{"id":3736,"date":"2026-09-21T10:14:27","date_gmt":"2026-09-21T10:14:27","guid":{"rendered":"https:\/\/sivite-machinery.com\/?p=3736"},"modified":"2026-09-22T00:51:16","modified_gmt":"2026-09-22T00:51:16","slug":"maschine-zur-herstellung-von-einweg-sushi-tabletts-aus-kunststoff","status":"publish","type":"post","link":"https:\/\/sivite-machinery.com\/de\/disposable-plastic-sushi-tray-making-machine\/","title":{"rendered":"Maschine zur Herstellung von Einweg-Sushi-Tabletts aus Kunststoff"},"content":{"rendered":"
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Die unterteilten, durchsichtigen oder schwarzen Sushi-Schalen, die man in K\u00fchlregalen von Superm\u00e4rkten und bei Lieferbestellungen sieht, erfordern in puncto Formgebung und Versiegelung einiges an Pr\u00e4zision \u2013 schlie\u00dflich enthalten sie gek\u00fchlte, mit So\u00dfe gef\u00fcllte frische Lebensmittel. Wie werden diese Schalen in gro\u00dfen Mengen hergestellt? Die Antwort ist \u2026 Sushi-Tablett-Herstellungsmaschine<\/strong><\/a> \u2014 insbesondere ein positiver\/negativer Druck 3-Stationen-Thermoformmaschine<\/strong><\/a>. Dieser Artikel beschreibt den Produktionsprozess f\u00fcr Sushi-Tabletts, die erforderlichen F\u00e4higkeiten der Anlagen und deren tats\u00e4chliche Produktionseffizienz.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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G\u00e4ngige Rohstoffe f\u00fcr Sushi-Tabletts<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Sushi-Schalen werden in der Regel nicht aus Standardfolie hergestellt, sondern aus speziell geformten Sushi-Folienrollen. Diese Folien sind speziell f\u00fcr K\u00fchlr\u00e4ume und den direkten Kontakt mit Lebensmitteln entwickelt und bleiben auch bei niedrigen Temperaturen flexibel genug, um im K\u00fchlraum nicht spr\u00f6de zu werden und zu brechen. Gleichzeitig erf\u00fcllen sie die Anforderungen an Transparenz oder Opazit\u00e4t (manche Sushi-Schalen sind schwarz oder dunkel, damit die Farben der Speisen besser zur Geltung kommen). Die Verwendung der richtigen Spezialfolie ist die Grundvoraussetzung f\u00fcr die zuverl\u00e4ssige Funktion der Sushi-Schalen entlang der gesamten K\u00fchlkette.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Der Produktionsprozess f\u00fcr Sushi-Tabletts<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Der Produktionsprozess umfasst drei aufeinanderfolgende Schritte \u2013 Erhitzen, Formen unter \u00dcber-\/Unterdruck und Stanzen und Stapeln \u2013 wobei die gr\u00f6\u00dfte Herausforderung beim Formen von Sushi-Schalen in den Mehrkammer-Trennw\u00e4nden und den Details der Kantenversiegelung liegt.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Schritt 1: Erhitzen und Erweichen der Spezialfolie<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Die spezielle Sushi-Schale wird zun\u00e4chst in den Heizofen eingef\u00fchrt, wo sie durch obere und untere Heizelemente gleichm\u00e4\u00dfig auf die gew\u00fcnschte Temperatur erw\u00e4rmt wird. Da Sushi-Schalen typischerweise mehrere Vertiefungen aufweisen (um verschiedene Sushi-Sorten getrennt zu halten), kann eine ungleichm\u00e4\u00dfige Erw\u00e4rmung dazu f\u00fchren, dass einige Vertiefungen nicht vollst\u00e4ndig ausgebildet sind, was lokal zu d\u00fcnnen W\u00e4nden oder unsauberen R\u00e4ndern f\u00fchrt.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Schritt 2: Formschlie\u00dfen und Formen mit \u00dcber-\/Unterdruck<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Die erweichte Teigplatte gelangt zur Formstation, wo die Form von oben und unten geschlossen wird \u2013 gleichzeitig dr\u00fcckt ein \u00dcberdruck von oben und saugt ein Vakuum von unten. So wird die Platte gleichm\u00e4\u00dfig in die gesamte Hohlraumstruktur der Schale gedehnt, wobei die Trennw\u00e4nde, der gerollte Rand und die Dichtungsnut im Deckel in einem einzigen Arbeitsgang geformt werden. Die Dichtungskante einer Sushi-Schale muss exakt mit dem transparenten Deckel \u00fcbereinstimmen, und die Ma\u00dfgenauigkeit dieser Dichtungsnut entscheidet direkt dar\u00fcber, ob So\u00dfe ausl\u00e4uft, sobald der Deckel geschlossen ist. Auch die Ecken der Trennw\u00e4nde mit mehreren F\u00e4chern erfordern eine gleichm\u00e4\u00dfige Dehnung \u2013 d\u00fcnne W\u00e4nde an diesen Stellen neigen dazu, beim K\u00fchlen oder Transport zu brechen. Die \u201cDr\u00fccken-Ziehen\u201d-Wirkung von \u00dcber- und Unterdruck sorgt f\u00fcr eine gleichm\u00e4\u00dfige Dehnung der Platte \u00fcber die komplexen Hohlraumstrukturen hinweg. Genau das gew\u00e4hrleistet, dass Sushi-Schalen auslaufsicher sind und der Deckel fest sitzt.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Schritt 3: Stanzen, Trennen und automatisches Stapeln<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Die geformten Trays sind zu diesem Zeitpunkt noch mit dem Bogen verbunden. Die Stanzstation trennt die einzelnen Trays mithilfe eines Schneidwerkzeugs pr\u00e4zise ab. Die abgetrennten Trays werden vom Stapelsystem automatisch gez\u00e4hlt und ordentlich gestapelt und gelangen direkt in die Verpackung \u2013 ein manuelles Umgreifen ist an keiner Stelle des Prozesses erforderlich.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Eine Maschine produziert Sushi-Tabletts in verschiedenen Gr\u00f6\u00dfen und Ausf\u00fchrungen.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Der Vorteil der 3-Stationen-Thermoformmaschine mit \u00dcber- und Unterdruck besteht darin, dass durch einfaches Wechseln der Form Sushi-Tabletts in verschiedenen Gr\u00f6\u00dfen und Ausf\u00fchrungen hergestellt werden k\u00f6nnen. Es gibt zwar viele Gr\u00f6\u00dfen und Ausf\u00fchrungen auf dem Markt, g\u00e4ngige Typen sind jedoch:
Rechteckige, unterteilte Sushi-Tabletts:<\/strong> Mit mehreren l\u00e4nglichen Trennw\u00e4nden im Inneren, die f\u00fcr Nigiri- und Gunkan-Rollen verwendet werden.
Sushi-Tabletts in Bootsform:<\/strong> Mit nach oben gebogenen Enden in boots\u00e4hnlicher Form, \u00fcblicherweise verwendet f\u00fcr Sushi-Kombinationsverpackungen im mittleren bis gehobenen Preissegment.
Runde Sushi-Platten:<\/strong> Haupts\u00e4chlich f\u00fcr Familienpackungen oder Partypackungen verwendet
Sushi-Schalen mit integriertem Saucenfach: Ein kleines separates Fach neben der Hauptmulde f\u00fcr Sojasauce oder Wasabi.
Ungeachtet der Unterschiede in Gr\u00f6\u00dfe und Ausf\u00fchrung muss die Maschine selbst nicht ersetzt werden \u2013 lediglich die Form muss angepasst werden, was die Investitionskosten f\u00fcr Hersteller, die mit verschiedenen Sushi-Tablett-Spezifikationen arbeiten, erheblich senkt.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Referenz f\u00fcr die Produktionseffizienz<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Eine optimal konfigurierte 3-Stationen-Thermoformmaschine mit \u00dcber- und Unterdruck erreicht typischerweise eine Formgeschwindigkeit von 30\u201345 Zyklen pro Minute bei der Verarbeitung von speziellen Sushi-Schalen (etwas langsamer als bei einfacheren D\u00fcnnwandbechern aufgrund der komplexeren Kavit\u00e4tenstruktur). Mit einem Mehrkavit\u00e4tenwerkzeug kann die Stundenleistung je nach Schalengr\u00f6\u00dfe und Kavit\u00e4tenanzahl etwa 6.000\u201312.000 Schalen betragen. Der gesamte Prozess vom Erhitzen bis zum Stapeln l\u00e4uft vollautomatisch ab, und f\u00fcr die Endverpackung wird in der Regel nur ein Mitarbeiter ben\u00f6tigt, wodurch die Arbeitskosten im Vergleich zu einer manuellen, schrittweisen Produktion deutlich reduziert werden.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

The compartmentalized clear or black sushi trays you see in supermarket refrigerated cases and delivery orders actually demand quite a […]<\/p>\n","protected":false},"author":5,"featured_media":3737,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[45],"tags":[],"class_list":["post-3736","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solutions"],"yoast_head":"\nDisposable Plastic Sushi Tray Making Machine<\/title>\n<meta name=\"description\" content=\"How are boat-shaped and compartmentalized sushi trays made? See how a 3 station thermoforming machine works as the sushi tray Making Machine, sealing leak-free trays.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/sivite-machinery.com\/de\/maschine-zur-herstellung-von-einweg-sushi-tabletts-aus-kunststoff\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Disposable Plastic Sushi Tray Making Machine\" \/>\n<meta property=\"og:description\" content=\"How are boat-shaped and compartmentalized sushi trays made? See how a 3 station thermoforming machine works as the sushi tray Making Machine, sealing leak-free trays.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/sivite-machinery.com\/de\/maschine-zur-herstellung-von-einweg-sushi-tabletts-aus-kunststoff\/\" \/>\n<meta property=\"og:site_name\" content=\"Sivite Machinery\" \/>\n<meta property=\"article:published_time\" content=\"2026-09-21T10:14:27+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-09-22T00:51:16+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/sivite-machinery.com\/wp-content\/uploads\/2026\/09\/Disposable-plastic-sushi-tray-making-machine.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1200\" \/>\n\t<meta property=\"og:image:height\" content=\"675\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"TAN, mingli\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Geschrieben von\" \/>\n\t<meta name=\"twitter:data1\" content=\"TAN, mingli\" \/>\n\t<meta name=\"twitter:label2\" content=\"Gesch\u00e4tzte Lesezeit\" \/>\n\t<meta name=\"twitter:data2\" content=\"4\u00a0Minuten\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/disposable-plastic-sushi-tray-making-machine\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/disposable-plastic-sushi-tray-making-machine\\\/\"},\"author\":{\"name\":\"TAN, mingli\",\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/#\\\/schema\\\/person\\\/4866346b02efea9e0ffe5b3c0799de7f\"},\"headline\":\"Disposable Plastic Sushi Tray Making Machine\",\"datePublished\":\"2026-09-21T10:14:27+00:00\",\"dateModified\":\"2026-09-22T00:51:16+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/disposable-plastic-sushi-tray-making-machine\\\/\"},\"wordCount\":741,\"publisher\":{\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/disposable-plastic-sushi-tray-making-machine\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/sivite-machinery.com\\\/wp-content\\\/uploads\\\/2026\\\/09\\\/Disposable-plastic-sushi-tray-making-machine.jpg\",\"articleSection\":[\"Solutions\"],\"inLanguage\":\"de\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/disposable-plastic-sushi-tray-making-machine\\\/\",\"url\":\"https:\\\/\\\/sivite-machinery.com\\\/disposable-plastic-sushi-tray-making-machine\\\/\",\"name\":\"Disposable Plastic Sushi Tray Making Machine\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/disposable-plastic-sushi-tray-making-machine\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/sivite-machinery.com\\\/disposable-plastic-sushi-tray-making-machine\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/sivite-machinery.com\\\/wp-content\\\/uploads\\\/2026\\\/09\\\/Disposable-plastic-sushi-tray-making-machine.jpg\",\"datePublished\":\"2026-09-21T10:14:27+00:00\",\"dateModified\":\"2026-09-22T00:51:16+00:00\",\"description\":\"How are boat-shaped and compartmentalized sushi trays made? 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